ION-NTD INTEGRATED INFORMATION SYSTEM FOR HEAT TREATMENT PROCESS MANAGEMENT THROUGH VALUE- ORIENTED APPROACH - ARCHITECTURE AND ECONOMIC MODELING

Authors

  • Ilia Zumbilev

Keywords:

integrated information systems, heat treatment, Industry 4.0, Manufacturing Execution System, real-time cost calculation, data architecture, IoT, digital transformation, kilowatt-hour optimization, manufacturing efficiency.

Abstract

This study examines how modern integrated information systems transform

traditional heat treatment operations through a unified five-layer architecture connecting physical

processes with financial performance. The research analyzes the evolution from isolated SCADA

systems to integrated Manufacturing Execution System platforms based on Industry 4.0 principles.

Key investigated components include architectural integration between sensor networks,

supervisory systems, MES layer, ERP integration, and business intelligence layer. Special attention

is given to real-time economic modeling through activity-based costing approach, which transforms

static spreadsheets into dynamic calculation engines. The methodology encompasses analysis of

contemporary literature from the period 2023-2025, including research on digital twins for

industrial furnaces and Industry 4.0 implementations. Results demonstrate how the unified data

model enables automated workflows from production order to financial reporting, eliminating

information barriers. Conclusions emphasize the necessity of holistic architectural integration as a

foundation for value creation in modern heat treatment enterprises.

References

1. Bongomin, O., et al. (2025). Digital twin technology advancing Industry 4.0 and

Industry 5.0. Journal article in press.

2. Hachem, E., & Pigeonneau, F. (2024). Digital twins for heat treatment, optimization and

control of industrial furnaces: The TwinHeat industrial chair. MINES Paris – PSL / ANR project

communication.

3. HBS Group. (2024). The role of MES in Industry 4.0. Technical article.

4. Ispir, A. C., et al. (2025). Digital twin development of a fullscale industrial heat

pump. Technical report. TNO.

5. Lesnyak, E., et al. (2023). Applied digital twin concepts contributing to heat and power

systems decarbonization. Big Data and Cognitive Computing.

6. Qi, F., et al. (2024). Digitization and greening of industrial reheating furnaces. Energy

Conversion and Management.

7. Review: Intelligent manufacturing execution systems: A systematic review.

(2022). Journal of Manufacturing Systems.

8. Leveraging intelligent manufacturing execution systems for digital transformation in the

F&B sector. (2025). Journal of Intelligent Manufacturing and Systems Engineering.

9. Modeling and simulation of a flexible manufacturing system—A basic component of

Industry 4.0. (2020). Applied Sciences, 10(22), Article 8300.

10. Unlocking growth in heat treatment simulation software market, 2019–2033.

(2024). Industry market analysis report.

11. A framework for sustainable manufacturing: Integrating Industry 4.0 technologies with

Industry 5.0 values. (2024). Sustainability, 16(4), Article 1364.

12. Review of Industry 4.0 from the perspective of automation and supervision systems:

Definitions, architectures and recent trends. (2024). Electronics, 13(4), Article 782.

Downloads

Published

2026-04-24